CAPABILITIES

PROBLEM SOLVING

Mayasa can put their expert team to use on your component problems. Reducing the part count, standardizing materials, or even sourcing a better component are just some of the ways that Mayasa can help your business.

ENGINEERING

Our CAD programs of choice are AutoCAD and Solid-works, although our equipment can communicate with many different CAD platforms. Mayasa also offers product testing to validate design objectives.

FABRICATION

For fabricating, we use digital welding equipment as well as CNC cutting and bending of parts. All equipment is located in house so Mayasa can deliver a finished product from the design stage to manufacturing.

MACHINING

We cover all aspects of machining, including sheet cutting, milling, and turning. We exclusively use CNC equipment controlled 100% by CAM software. Our equipment is ideal for production runs of parts.

Milling capacity – 120 inch (3050 mm) x 24 inch (610 mm) x 6-inch (150-mm) thickness of material. We can cut plastics, wood, foam, aluminum, stainless steel, carbon steel, brass, and bronze.

Turning capacity – from 0- to 3-inch (75-mm) diameter we can turn up to 60 inches (1525 mm) long; from 3-inch (75-mm) to 16-inch (400-mm) diameter we can turn up to 42 inches (1050 mm) long.

PROFILE CUTTING

CNC router sheet cutting capacity – 146 inch (3700 mm) x 62 inch (1575 mm) x 6-inch (150-mm) thickness of material. We can cut plastics, wood, foam, flooring material, and aluminum.

CNC LASER mild steel sheet cutting capacity – 120 inch (3048 mm) x 60 inch (1524 mm) x 1-inch (25.4-mm) thickness of material.

CNC LASER stainless steel sheet cutting capacity – 120 inch (3048 mm) x 60 inch (1524 mm) x 1-inch (25.4-mm) thickness of material.

LASER MARKING TECHNOLOGY

With our laser marking technology, we are expanding our spectrum with a further important module.

Whether it be components in visible areas displaying important product labels or for traceability purposes using the serial number and QR code - with the marking technology we are offering you the possibility to individually mark your products.

Laser marking is a collective term for various application processes. These are dependent on the materials to be used and the quality requirements involved. It can generally be differentiated between anneal marking, graving and ablation. Depending on where what needs to be done and the requirements involved, it can be chosen from the individual processes.

You can also save on the printing costs and you do not have to create a printing stencil because we are able to create a direct marking file from delivered DXF or DWG files, JPEG or TIFF images. This also means that changes can be implemented at short-notice at anytime.

The laser marking technology makes it possible to produce efficient and high-quality marking results without having to treat the work piece in any way either prior to or subsequent to the marking being applied. The high quality of the laser marking guarantees a good and, in particular, long-term legibility even in the case of the smallest and most minute marking.

JOINT TECHNOLOGY I COMPONENT PRODUCTION

When we nowadays talk about 'modern sheet-metal processing', this does not stop with cutting-to-size of tailored blanks.

The goal of producing a finished product for our customers has top priority for Mayasa. This requires a significant depth with respect to our production capacities, something which is subject to continuous further development. We at Mayasa did not first demonstrate that we can produce the highest-quality welded components in accordance with our customers' wishes when we received the certification DIN EN ISO 3834-2.

The project phase of the construction begins with the development taking into consideration the aspect of economical production. In close collaboration with the customer, we are able to develop trend-setting savings together. The range of production possibilities at our disposal means that there is a variety of production avenues open to us. Whether it be welded components for railway vehicles in accordance with DIN 15085 or for housings for industrial computers in the food industry, we will always find the best solution in order to produce your components most economically.

3D LASER WELDING

Our laser technology also provides excellent results when it comes to joining work pieces. The particular advantage of this process is that no additional material is added when laser welding meaning that only extremely thin welding joints result. These welding joints are, however, very deep, and as a result, extremely stable.

Thanks to the pin-point accuracy of the laser, the heat influence remains minimal. It is for this reason that the joint parts only demonstrate limited warpage - a further significant advantage compared to other welding processes. All these advantages lead to a high reproducibility of the entire process. Mayasa is able as a result to reliably produce your components with the highest possible repeat accuracy.

As a consequence of the fact that the laser welding joints are so exact and clean, follow-up work is only very seldom required (and when this is indeed the case, than it is only limited). When and where required, Mayasa can construct welding equipment for you. Only the interplay between process control and the putting-in-place of equipment which is contusive to excellent production together form the basis for the high quality standards.

PIPE AND PROFILE PROCESSING

Round, cubic, rectangular, ellipse-shaped and oval pipes: if you are looking for new possibilities for designing products or an expanded spectrum in production; then you should avail of our offer for pipe and profile processing. Drilling, milling and sawing - and all in one single step. Practically every shape or contour can be cut into the pipes and profiles using our lasers. In the exact same processing step we also cut the pipes and profiles to their correct length. And as is always the case when you use Mayasa laser technology, you save time and money.

A further advantage is that the processing steps can be optimized with the targeted use of snap-in and clip-in connections or diagonal cuts of up to 45°. This means that the formerly elaborate welding process is made far easier or can even be gone without all together. Material consumption is also significantly reduced using our laser cutting technology.

We compliment the depth of our production capacities in the case of components and individual applications with the pipe and profile processing. What is innovative is that in contrast to conventional methods, new and unimaginable constructions can be made a reality. As in all areas, Mayasa also provides you with help and support during the construction of your products.

LASER CUTTING, BENDING

Mayasa Group is a fully integrated, laser-based fabrication company. If you have parts to fabricate - this is the place. From design to delivered product at your door - we do it all. Laser cutting, CNC machining, robotic welding, CNC press brake work, - we do it all right here.

By using CNC Laser Cutting, Punch Cutting, Bending, Profile Bending, Roll Bending, MIG and TIG welding, Profile Cuttings, Perforated Cuttings, Guillotine Cuttings, Assembly and other sheet metal processing tools, powder coat painting, inventory management, logistics, the company can supply a variety of services to its customers in just one place.

Thanks to our many years of experience, we know exactly how your project has to be intelligently and efficiently implemented. No job is too difficult for us.Clever ideas and many years of industry know-how ensure that we work efficiently towards specific goals and give us a genuine competitive edge. We are producing special parts up to our customer drawings. We also manufacture on request complete subassemblies. Up to your requirement, we will also assemble, package, label and stockpile the components according to your specifications.Mayasa Company fabricates steel, aluminium, stainless steel and various metal parts that are used in a variety of industries, including automotive, agricultural, construction equipment, exercise equipment, medical equipment and food processing equipment. We combine passionate people with technology to provide you with value!